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Mailer Boxes With Inserts
Custom mailer boxes with inserts offer secure product placement and premium unboxing. Perfect for gifting, branding, and shipping delicate or high-end itemsA Customized Packaging Experience For your Branding Needs
Design & ProtectionAdd Secure insert design keeps items organized and protected during transit | Material CompositionCorrugated cardboard with E, B, or C flute and custom insert options | Structure & BuildFoldable, self-locking mailer with precision-fit inserts |
Paperboard InsertSturdy paperboard or corrugated stock. Ideal for lightweight to medium products | Foam InsertEVA or EPE foam insert with superior cushioning and elegant product presentation | Blister InsertTransparent thermoformed for secure fit and retail visibility |
Printing MethodOffset or litho-laminated for sharp, vibrant color reproduction | PantoneAccurate color control to match brand-specific shades. | CMYKFull-color process for detailed artwork and premium designs |
All You Need to Know About Custom Mailer Boxes with Inserts
Designed for unforgettable unboxing, these mailer boxes with inserts keep every item secure and perfectly displayed—turning every opening into a brand experience
StructureMulti-Layer Laminate with Bottom GussetPET provides print gloss; AL or MET-PET blocks oxygen; PE seals and provides flexibility. Gusset expands to stabilize filled stand up pouches
Construction TechniquesSealing and Gusset FormingK-seal or round-bottom gussets is created via heat sealing for balanced standing. Side seals welded with ±1 mm tolerance for even load distribution.
ApplicationsFunctional Enhancements for UsabilityOptions include ziplocks, spouts, tear notches, degassing valves, and hang holes. Combine matte + gloss finishes or add spot foiling for retail appeal.
Making Your Brand Unforgettable
Need Help Designing Your Stand-Up Pouch?
We provide free in-house design support
Frequently Asked Questions
Get answers to common questions about custom rigid boxes, or visit our Help Centre for further information.What materials are Mylar stand-up pouches made from?
They use multi-layer laminates such as PET / AL / LLDPE, offering durability, barrier performance, and print quality.
Can these pouches be used for liquids?
Yes. Add spout fitments for liquid or semi-liquid products like sauces or juices.
Are stand-up pouches recyclable?
Recyclable structures are available in mono-material films (PET / PE) upon request.
Can I get custom shapes or windows?
Yes. Options include die-cut shapes, clear panels, or half-window fronts for product visibility.
