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RB-01
Rigid Box with Inserts
Custom Rigid Box with Inserts cradle your product perfectly. These boxes offer unmatched sturdiness with refined presentation. Each box is fully customizable in shape, size, and finish.A Personalized Packaging Experience Tailored to Your Needs
Product OverviewSolid Chipboard or Paperboard Custom Rigid Box with Inserts | Board ThicknessMost commonly used with a flute thickness of 1.2-2mm. | CustomizationAvailable in multiple thicknesses for desired rigidity and structure |
Material OptionsBase materials for printing that are glued to the corrugated boards. | WhiteWhite (uncoacted/matte) & Premium white (Glossy/coated) | KraftSustainable & eco-friendly naturally brown Kraft. |
Color OptionsHighest quality inks with vibrant and lasting printing outputs. | CMYKIdeal for printing a range of colors in an affordable cost. | PantoneIdeal for printing a range of colors in an affordable cost. |
Types of Inserts and Why They Matter in Rigid Box Packaging
Inserts do more than hold a product. With smart insert design, you can reduce returns, improve customer satisfaction, and elevate your brand image without overspending on outer packaging.
Insert MaterialsEngineered for Stability & SupportInserts can be made from chipboard, paperboard, foam, molded pulp, or fabric wrapped board. Foam offers precision and impact resistance; paperboard and pulp provide eco-friendly cushioning; and fabric adds a refined, premium touch.
Construction TechniquesSupports Premium FinishesDepending on your product, inserts are die-cut, molded, CNC-cut, or wrapped. Each method ensures a precise fit and organized layout, from snug single product cavities to multi-layered presentation trays.
ApplicationsTailored for Every IndustryUsed across cosmetics, jewellery, tech, and gourmet packaging, inserts enhance both protection and perceived value. They simplify assembly, secure fragile items, and create an intentional unboxing moment for customers.
Making Your Brand Unforgettable
Need Help Designing Your Rigid Box?
We provide free in-house design support
Frequently Asked Questions
Get answers to common questions about custom rigid boxes, or visit our Help Centre for further information.Can inserts be made for sets or multi-product packaging?
Yes. Inserts can be designed with multiple cavities or tiers to hold different products in one box — perfect for gift sets, PR kits, and subscription boxes.
What are inserts used for in rigid boxes?
Inserts help hold products securely in place, protect them from impact, and improve presentation. They also make unboxing more organized and premium by framing each item neatly.
How do I choose the right insert for my product?
Consider your product’s fragility, weight, and packaging goal. For example, EVA is great for high-end items, EPE for reusable packaging. Get in touch with us for more info.
Can inserts be customized with color or branding?
Absolutely. Foam inserts can be dyed or covered with printed wraps, and paper-based inserts can be laminated or embossed to match your box design and brand colors.
Are all Inserts Eco-Friendly?
Not all — but cardboard and molded pulp inserts are fully recyclable and biodegradable.
