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Tear Strip Mailer Boxes
Mailer boxes with tear strips are the next generation of custom mailer boxes, built for convenience, durability, and a frictionless unboxing experience.A Customized Packaging Experience For your Branding Needs
Product OverviewHigh-performance corrugated mailers featuring dual-strip technology | Mailer CompositionConstructed using E-flute or B-flute corrugated board (350–600 gsm liner) | Structure & BuildChoose between single or double adhesive strips |
Material OptionsAvailable in Natural Kraft, Premium White, or Coated Recycled Board | Kraft LinerRustic and eco-friendly, ideal for minimal designs or earthy branding. | White Coat BoardSmooth finish for high-resolution graphics and vivid colors |
Printing MethodUtilizes flexographic, offset, or digital printing optimized for textures | Single SideClean exterior branding with functional inside surfaces. | Full-Panel PrintEdge-to-edge printing for immersive storytelling |
Understanding Designing Mailer Boxes with Tear Strip
Tear-strip mailers demand micron-level precision in dieline setup. Adhesive tapes, tear ribbons, and flap overlaps must align perfectly for effortless performance. The tear tape area should be kept clear of print-heavy graphics to prevent readability loss.
Structure & Engineering Material & Print PerformanceKraft’s porous surface interacts differently with inks; select high-opacity tones for better contrast. Ideally, use clean and minimal artwork for best printing outputs.
Material & Tape SelectionStrength That Feels EffortlessChoice of pressure-sensitive adhesives, silicone liners, or dual-strip setups based on logistics requirements. Tear ribbons use polypropylene or paper fibers for consistent pull strength.
Design & BrandingSmart Branding Meets Seamless MechanicsPrint designs must complement the tear strip’s position — aligning artwork flow for continuity before and after opening. If you are not sure about artwork setup, visit this page for further assistance
Making Your Brand Unforgettable
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Frequently Asked Questions
Get answers to common questions about custom rigid boxes, or visit our Help Centre for further information.Can I add two tear strips for returns?
Absolutely. Many brands opt for dual-adhesive mailers — one for shipping, one for returns — to simplify reverse logistics.
Do tear strips weaken the box?
Not when engineered correctly. The area around the tear strip is reinforced with an extra paper layer to maintain structural integrity.
Can I print over the tear area?
You can, but it’s best to use minimal graphics to maintain visibility of the opening direction and avoid print distortion.
Are these boxes suitable for global shipping?
Yes. Tear-strip mailers are widely used for international eCommerce due to their durability, sealing efficiency, and ease of handling.
